CQMS Razer WEAR PROTECTION AND PROCESSING Archives -

Our Wear Protection and Processing range includes Plate, Block and Wear products, such as Domite®, Remar, Rubbadex, NiHard, PACplate and RazerOptics. Our leading brand Domite® is made to the highest specifications using a high alloy mix for proven longer wear life. Extreme protection, for extreme applications extending the life of your fixed plant assets.

PACplate

PACplate, our leading chromium carbide clad wear plate, delivers superior resistance to wear in any operating condition. Using the latest manufacturing technology, PACplate is proven to deliver industry benchmark wear resistance as tested using ASTM G65 wear testing, plus leading resistance to impact failure. Our testing shows the PACplate can withstand over 6 times the impacts that would deliver a central failure, and over 25% more impacts prior to edge failure.

Four grades of PACplate are available to cover high stress abrasion, high impact and high abrasion resistance, as well as combinations of high abrasion at elevated temperatures.

PACPlate delivers superior wear and resistance to impact, whilst optimising your wear life and wear package weight.

Wear liner tracking

RazerOptics™

The patented CQMS RazerOptics™ wear monitoring system is designed to provide in-process wear liner tracking. This facilitates safe and cost effective management of wear in critical and aggressive material handling environments.

RazerOptics™ significantly reduces the manual intervention and shutdown process of the liners wear condition, by providing a simple visual status alarm for the wear plates once worn. By optimising the wear plates, allows consistent and even wear across the chute, leading to extended time and reduced preventative maintenance requirements. This also assists in reducing safety hazards as it limits confined space inspections, and overall exposure.

RazerOptics™ features include once installed;

  • Alarm sounds when the pre-selected wear liners wear to the pre-defined measures set by the user.
  • The RazerOptics™ system offers a choice of an 8 liner model or 12 liner model to suit your needs.
  • LED lights for easy status monitoring.
  • Powered through a heavy duty connector for 24v DC input and a 2-Relay output.
  • Pre-programming via a colour touch screen and micro SD Card for event data logging.
  • Modem with email and SMS functionality for accessing data logging reports.

To find out more, please contact a CR representative.

PLATE BLOCK WEAR

Leaders in advanced abrasion resistance, CQMS Razer supplies a complete range of plate, block and wear products for mine processing and mobile equipment around the world. Our leading proprietary brands such as Domite® (Laminite), Remar®, PACplate and Rubbadex®, we have an extensive product range, technical expertise and down-to-earth service to meet all of your wear resistance needs.

Our technical team specialise in designing and delivering wear packages to suit your specific application, from Canadian Oil Sands screens, Iron Ore haul truck trays and processing plant wear protection. These packages are used and tested in some of the toughest environments on earth. From recommended packages, through to fully fabricated structures such as chutes, hoppers, bins, screens, tray liners, CQMS Razer has the technology to deliver.

Safeguard

The CQMS Razer Roller Barrier offers a low-cost, passive safety system where the operation of overhead conveyors poses an ongoing potential safety risk.

CQMS Razer Track

CQMS Razer Track belt trackers are a custom built design to suit the individual needs of the conveyor belt and application. The CQMS Razer Track belt tracker designs incorporate both Return and Trough trackers with varying Roller configurations. The CQMS Razer Track belt tracker helps eliminate belt tracking issues on virtually any conveyor belt application. Each CQMS Razer Track belt tracker utilises existing site rollers and a serviceable bearing unit to help keep ongoing maintenance requirements to a minimum.
Available in 3 duty applications – Standard Duty, Heavy Duty and Extra Heavy Duty.

CQMS Razer Tunnel Track

The CQMS Razer Tunnel Track belt tracker is suited to applications where conveyor belt tracking poses an ongoing issue to conveyor belt performance. By deforming the conveyor belt, the CQMS Razer Tunnel Track belt tracker forces the conveyor belt to maintain the desired position. Best suited for short centered and reversing conveyors where belt tracking can cause problems with conveyor belt reliability.

Hot Cast Polyurethane lagging

CQMSRazer Hot Cast Polyurethane lagging offers an ultra-long life product especially suited to new and OEM pulley applications. Polyurethane is cast onto the pulley surface which results in a finish that has superior abrasion resistance, increased material shedding capabilities and an extremely strong bond with the pulley shell. CQMSRazer Hot Cast Polyurethane lagging offers a cost effective alternative for all non-drive pulley applications where extension of service life and lowest cost of ownership is of the highest priority.
CQMSRazer Hot Cast Polyurethane lagging is also available in an Industry certified FRAS compound for use in Underground applications.

Polyurethane strip lagging

Suitable for all non-drive pulleys where service life is a critical factor, CQMSRazer Polyurethane strip lagging offers an average 500% increase in service life over CQMSRazer Rubber lagging. A combination of highly abrasive resistant polyurethane bonded to a neoprene backing rubber, CQMSRazer Polyurethane strip lagging delivers maximum service life while reducing both initial and ongoing maintenance costs.

FRAS Rubber strip lagging

CQMS Razer FRAS Rubber strip lagging is a high-quality synthetic rubber product. All CQMS Razer FRAS Rubber strip lagging is designed to increase conveyor belt performance by eliminating conveyor belt slip, increasing water shedding capability and extending pulley shell wear common in un-lagged pulleys. CQMS Razer FRAS Rubber strip lagging provides for cost-effective workshop and field application for virtually any drive or non-drive pulley application.

Natural Rubber strip lagging

CQMS Razer Natural Rubber strip lagging is a high-quality synthetic rubber product utilising our 2 polymer construction process. All CQMSRazer Natural Rubber strip lagging is designed to increase conveyor belt performance by eliminating conveyor belt slip, increasing water shedding capability and extending pulley shell wear common in unlagged pulleys. CQMS Razer Natural Rubber strip lagging provides for cost-effective workshop and field application for virtually any drive or non-drive pulley application.

Ceramic strip lagging

Where prevention of conveyor belt slip, prolonged lagging service life, and increased drive efficiency are key considerations, CQMSRazer Ceramic strip logging can provide the solution. A combination of aluminum oxide ceramic tiles and high-quality synthetic rubber, CQMSRazer Ceramic strip lagging is available to suit any conveyor belt pulley application.

SureClamp

CQMSRazer offers a range of conveyor Skirting systems for various conveyor belt applications. CQMSRazer Skirting systems are modular, easy to install and maintain and offer extended service life via all our stainless steel construction.

CQMS Razer Dual Stabilising Roller

An extension of the CQMS Razer Single Stabilising Roller assembly, the CQMS Razer Dual Stabilising Roller assembly provides conveyor belt stability from both above and below the conveyor belt. Specifically designed for conveyor belt cleaner systems where secondary and tertiary conveyor belt cleaners cannot be installed close to a pulley or where severe belt harmonics exist, the Dual Stabilising Roller assembly allows for optimal conveyor belt cleaner performance in areas where conveyor belt stability would otherwise reduce conveyor belt cleaner efficiency.

CQMS Razer Single Stabilising Roller

CQMS Razer’s Single Stabilising Roller assembly is used to improve overall conveyor belt cleaner system performance by increasing conveyor belt stability and maintaining tip to conveyor belt contact. CQMS Razer’s Single Stabilising Roller assembly can be retrofitted into existing conveyor belt or designed in prior to manufacture. CQMS Razer’s Single Stabilising Roller assembly is designed to allow for existing onsite rollers to be utilised thus reducing the requirements for non-standard rollers.

Spray bar systems

Spray Bar Systems allow for upgrading of existing conveyor belt cleaner systems from dry to wet with minimal capital outlay. Utilising the universal mounting bracket system, quick installation is achieved with minimal conveyor belt downtime.

Water control box

Water Control Boxes integrate the requirement for spray water control with the additional protection of a stainless steel enclosure. With the operational components protected from the extremes of environmental and mechanical damage, the Water Control Box allows for easy integration of water sprays into any conveyor belt cleaning system.

Water control manifold

Water Control Manifolds are designed to complement Spray Series conveyor belt cleaners and Conveyor Spray Bar systems. Available in bypass and inline models, the Water Control Manifold allows for easy integration of water sprays into any conveyor belt cleaning system.

Razer Diagonal Ploughs

Where access to a conveyor belt is limited or material is to be shed to one side of the conveyor belt the CQMS Razer Diagonal Plough is best suited for these applications. CQMSRazer Diagonal Ploughs are available in single and reversing models for any conveyor belt application.

CQMS Razer Failsafe Vee Ploughs

Providing constant protection against material entering the tail and take-up pulleys the CQMS Razer Failsafe Vee Plough is specifically designed for conveyor belts with higher operating speeds. The CQMS Razer Failsafe offers a self-adjusting plough with a dual pole mounting configuration to help eliminate plough vibration usually associated with increased belt speed. The CQMS Razer Failsafe plough geometry integrates nose dive prevention into the design and comes standard with a safety chain for added protection.

CQMS Razer Vee Ploughs

CQMS Razer Vee Ploughs provide constant protection against fugitive materials from entering into tail and take-up pulleys. CQMS Razer Vee Ploughs use gravity to maintain constant conveyor belt contact whilst long life polyurethane blades reduce servicing requirements to a minimum.

CQMS Razer You Series

Specifically designed to effect greater conveyor belt cleaner performance at the centre of the conveyor belt, the CQMS Razer You Series is best suited to conveyor belts which have a greater wear profile through the centre of the conveyor belt. The conveyor belt cleaner blade profile removes a greater proportion of fine carry back from the worn area of theconveyor belt where other conveyor belt cleaner variants style may have a tendency to pass over thus leaving the finest of particles in place.

CQMS Razer R Series Spray Pole

CQMS Razer R Series Spray Pole conveyor belt cleaner combines the benefits of the R Series conveyor belt with water sprays to increase cleaner system efficiency by 3-4 times when compared with dry conveyor cleaner systems. The R Series Spray Pole conveyor belt cleaner is primarily used in applications where the conveyor belt is either designed to reverse as part of normal operation or has the ability to reverse in relation to the cleaner tips. Typical installations include on conveyor belt shuttles, conveyor belt tripper head pulleys and reversing conveyors.

CQMS Razer R Series Tungsten

The CQMS Razer R Series Tungsten secondary conveyor belt cleaner is designed to situate behind the pulley where the conveyor belt is most stable. The CQMS Razer R Series Tungsten conveyor belt cleaner is primarily used on applications where the conveyor belt is either designed to reverse as part of normal operation or has the ability to reverse in relation to the cleaner tips. Typical installations include on conveyor belt shuttles,conveyor belt tripper head pulleys and reversing conveyors.
Also available in a Super-pole configuration.

CQMS Razer P Series Spray Pole

The CQMS Razer P-Series Spray Pole conveyor belt cleaners combine a proven conveyor belt cleaner design with water sprays to increase conveyor belt cleaner system efficiency by 3-4 times when compared with dry conveyor belt cleaner systems. The water sprays assist conveyor belt cleaner performance in two ways, firstly blasting carried back material from the conveyor belt surface whilst placing the remaining fine particle carry back into a water suspension for removal by the conveyor belt cleaner tips. Secondly, the addition of water acts as a lubricant for the cleaner tips, extending their service life and minimising wear to the conveyor belt cover.

CQMS Razer P Series Tungsten

The CQMS Razer P Series Tungsten secondary conveyor belt cleaner is designed to situate behind the pulley where the conveyor belt is most stable. Used in conjunction with a CQMS Razer primary conveyor belt cleaner, the P Series conveyor belt cleaner’s main function is a removal of residual fine product which has passed through the primary conveyor belt cleaner. CQMS Razer P Series Tungsten conveyor belt cleaners can be installed in tandem to provide optimal cleaner system efficiency or used in conjunction with water sprays for the ultimate in conveyor belt cleaner performance.
Also available in a Super-pole configuration.

Razer skalper

A sturdy primary cleaner with low initial & ongoing maintenance costs. The Razer skalper cleaner offers self tensioning adjustment with fast blade change out for maximum on-site serviceability.

RAZER H SERIES ECONOCLEANER

An all-round primary conveyor belt cleaner for applications where mechanical fasteners or excessive conveyor belt cover damage exists. All CQMSRazer H Series Polyurethane conveyor belt cleaners are supplied with a spring adjuster system for continued self-adjustment between services.

CQMS Razer H Series E-Type Polyurethane

A variation on the CQMS Razer H Series Polyurethane conveyor belt where cost-effectiveness and conveyor belt cleaner performance come together. The CQMS Razer H Series E-Typeconveyor belt is designed to reduce capital outlay and ongoing maintenance costs while not compromising on conveyor belt cleaner performance.

CQMS Razer H Series Super-pole

The CQMS Razer H Series Super-pole is a primary conveyor belt cleaner specifically designed for large conveyor belt width high speed, high tonnage conveyor belt systems where a robust conveyor belt cleaner design is paramount.

CQMS Razer H Series Tungsten

The CQMS Razer H Series Tungsten primary conveyor belt cleaner is suitable for vulcanised conveyor belt applications where a combination of high-performance cleaning and low maintenance conveyor belt cleaning solution is required. The CQMS Razer H-Series Tungsten conveyor belt cleaner removes up to 80% of carryback materials left on the conveyor belt after product discharge.

Stone delivery bulk bin system


Capacities

  • 50, 100 and 150 tonnes

Versions

  • Pressurised
  • Automated system
  • Bore hole dust transfer units
  • Highwall bin system.

Applications

  • Pressurised
  • Bulk supply for underground operations
  • Supplies for underground PODS
  • Electronic control transfer to underground facilities.

Fabrications

Our fabrication services stand up to the toughest operating conditions.

Hardfacing + overlay innovation

Many wear products need flow surface, crutch or leading edge wear protection. A hard facing overlay allows very specifically, and highly-effective wear protection. We have standard hard facing, PTAW and tungsten carbide overlay patterns designed from years of field operations to suit specific applications such as teeth and adaptors – and the knowledge to customise. All of our work is undertaken in compliance with our in-house specifications to choose the optimum alloys, welding procedure, and part-heat preparation.

Structural fabrication

Building on our deep knowledge of the size and operational needs of the mining industry, we have the expertise and facilities to deliver large fabrications – for shutdown maintenance or new project work. From tender and project coordination, through to documented and certified fabrication to support during site installation, we have the right combination of fabrication service and support.

CQMS Razer service and support

Our superior product range is backed up by fast delivery and the highest level of service and support. Committed to the longevity and efficiency of your operations, we offer regular on-site inspections, wear audits and performance evaluations to identify appropriate, cost-effective solutions for all your wear, plate and block needs – when and where you need it most.

Extreme resistance and protection

We can design custom parts to meet your exact specifications. There are over 2,500 standard shapes, many of which are stocked and available for delivery from our warehouses.

Technical expertise and advice

Best known for our extensive product knowledge, technical innovation and expertise, we develop precise specifications for all your specialty and custom wear products. We also use a variety of alloys such as molybdenum, vanadium, boron, nickel, and tungsten to meet individual project and environmental conditions — from high heat or increased impact resistance to fine particle dust abrasion.

Our technical team offers:

• Extensive capability in product design and development
• On-site product trials for proven performance
• Liner material upgrades and improvements
• Detailed technical information for cutting and fabrication
• Wear packages, design, and layouts for draglines, excavators, rope shovels and dippers.

RUBBADEX®

Extreme noise-reduction and wear protection

RUBBADEX® combines Domite® with a rubber backing to achieve wear resistance and noise reduction properties in one. This product is an acoustic wear plate for abrasion and impact applications.

RUBBADEX® uses the same alloy as Domite® which is bonded and backed using either natural rubber or polyurethane. Our RUBBADEX® product is very effective in suppressing noise by up to 13 dbA. The steel backing and rubber sandwich impact toughness to the white iron and reduce vibration transmitted to the supporting structure.

RUBBADEX® wear plates offer an effective solution in mines and quarries, or anywhere there is a combination of wear and noise.

RUBBADEX® is available in thicknesses of up to 75mm and in all commonly used wear plate sizes. Refer to the list of standard offerings below and contact us for your special RUBBADEX® requirements.

Specifications and sizes

RUBBADEX® is custom made from customer drawings for specific applications.

High impact application

DOMITE® on a steel-rubber-steel backing structure gives greater impact resistance for very high impact applications.

Low to moderate impact application

Chrome moly white iron bonded directly onto rubber with a steel backing plate is suitable for low to moderate impact applications.

REMAR®

Reinforced white iron for extreme durability and protection

When medium impact and superior wear-resistant castings are required, REMAR® is the solution. Created by CQMS Razer in 1982, REMAR® has a specially-coated steel mesh embedded inside the white iron as insurance against disintegration in operation.  In a manner similar to reinforced concrete, the mesh preserves the integrity of the casting in the event of a crack occurring during service. REMAR® has proven to be a cost-effective and outstanding method of using hard, long-life, white iron in applications, where there is low to moderate impact.

REMAR® delivers long wear life and low risk of failure to keep your plant operating for longer. It also has proven durability and performance and is backed by CQMS Razer’s ongoing commitment to customer service.

Sizes and specifications

REMAR® is ‘custom’ made from customer drawings for specific applications.

NiHard

NiHard castings in buckets and liners can be supplied in standard shapes and sizes. We provide wear packages of multiple products including NiHard, or design to your specific drawings and specifications.

NiHard is a white cast iron product with nickel and chromium alloying, which makes this structure suitable for products in high abrasive and high impact conditions.
Nihard can be cast into a variety of shapes (liners, buckets, plates) specific to customer requirements and specifications for multiple applications.

Applications for NiHard can include:

  • Chute liners
  • Mill liners
  • Wear plates
  • Hoppers
  • Deflector plates

DOMITE®

Extreme resistance + protection

CQMS Razer is the proud pioneer of DOMITE® – a combination of high-chromium moly white iron, metallurgically bonded to a mild steel backing plate. With a nominal hardness of 700 Brinell (63Rc), the white iron casting provides maximum abrasion resistance. The mild steel backing plate is easily welded with minimal preparation and acts as a cushion for the white iron – making it capable of handling impact and abrasion in even the most extreme applications.

Available in more than 4,500 shapes and sizes, DOMITE® products can be cut or bent to suit an application prior to welding to customise the protection on your machine or equipment. We can design custom parts to meet your exact specifications.

Long-life DOMITE® offers the ultimate in protection for extreme applications resulting in increased production, less downtime + reduced maintenance costs’.

For details about our Laminite range with our Global Dealers in Canada and the US, please visit http://www.laminite.net/

 

Service Capability

Our service facilities in Newcastle provide annual overhauls and recertification, as well as emergency repairs.

CQMS Razer’s facility build and provide a range of service options for the systems, including annual overhauls which includes stripping down, blasting, NDT testing, replacement of a standard set of components, repainting, refitting of all parts and testing.

We will issue you with a service report, certifying that the QDS has been tested with images to confirm the testing process.Your machine is returned in as close to new condition as possible, ensuring the dusting efficiency is well maintained.

Longwall Continuous Trickle Dusting

POD Trickle Dusters

  • 200 kgs up to 10 tonnes
  • Trickle down to 70kgs/hr over 2000m.

POD Trickle Duster applications

  • Ideal for trickle dusting
  • Belt roads
  • Longwall tailgates.

POD Trickle Duster versions

  • 5 tonne and 10 tonne
  • Dual purpose PODS
  • Trickle and full dusting.

Stone delivery bulk bin system

Applications

  • Bulk supply for underground operations
  • Supplies for underground PODS
  • Electronic control transfer to underground facilities.

Capacities

  • 50, 100 and 150 tonnes

Versions

  • Pressurised
  • Automated system
  • Bore hole dust transfer units
  • Highwall bin system.

Belt Road Dusting Product

POD applications

  • Ideal for trickle dusting
  • Belt roads – hand dusting approx two meters/minute
  • Longwall tailgates continuous dusting.

POD 6 duster

  • Delivers 8 tonnes gross weight of dust
  • Trickle dusts down to 70kgs/hr over 2000 metres
  • Full dusts or transfers up to 250kgs/minute.

POD 3 duster

  • Delivers 3.6 tonnes gross weight of dust
  • Dual purpose POD – trickle and full dusting (hand sprayed)
  • Mobile POD with QDS
  • Trick dusts down to 70kgs/hr over 2000 metres
  • Hand dust or transfers up to 250kgs/minute.


Underground slave tank

  • Operated with a 150-tonne surface bin system
  • POD 6 duster automated with PLC controls.

Travel Road Dusting Products

Features

  • QDS, RAS and fork attachment method
  • Standard PTO connection
  • Suitable for EJC130 and above
  • No compaction problems over long transport roadways
  • Single pass dusting in all roadway sizes
  • Dusting rates of 100 meters per minute at 5km/hr.

Applications


  • Main roadway dusting
  • Panel dusting in high productivity mines.

Capacities

  • 3.6 tonnes

Versions

  • Self-contained finger

Development Panel Dusting Products

Features

  • Development panel dusting in underground coal mines
  • Roadway dusting
  • QDS, RAS and fork attachment method
  • Standard PTO connection
  • Stability approval for 913 machines and above.
  • No compaction problems over long transport roadways
  • Single pass dusting in all roadway sizes
  • Dusting rates of 100 meters per minute at 5km/hr
  • One man dusting operation.

Capacities

  • 1.2 tonnes

Versions

  • Self-contained finger